If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. 2022 The Track Ahead. My '04 4Runner, 88K miles has a leaking Transfer Case. 4th gen transfer case actuator timing . The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. So use it or lose it to save yourself from future headaches. I'm Scott and I run The Track Ahead. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. So use it or lose it to save yourself from future headaches. I removed the whole actuator. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. $13.99. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. A new actuator with no shift shafts installed? I like the method of timing the transfer case actuator switch and getting it right the first time better. instagram.com/p/CFxV, Call Us Today! Thanks for your input! As Minnesotas independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Is there any other module I can buy Ive bought 2 already an they dont last. Mine is a 2003 V8 by the way. I am not responsible for any action you take as a result of reading this. Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. It may be your 4WD system. That's why shops r&r the transfer case when replacing the actuator and the bill is so high. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. Replace 2007 4WD shift actuator motor without removing transfer case? It's the one with two snap rings and is shorter - seems to be CDL. Hello! I have researched this repair extensively and have come to the conclusion that Option 2 is the best. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. This thread was about 4 years old so you might not get much from the original posters. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Posts: 1. Learn how your comment data is processed. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Go to 4Runner r/4Runner Posted by qazseeszaq11. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. 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Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. Press Esc to cancel. Why Am I Stuck in 4WD? I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? This article applies to the Toyota Tundra (2000-present). I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. How to remove the Transfer Case Actuator on an 01 / 02? It requires transfer case removal and partial disassembly. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. However, I have a V8 all time 4WD and there are fewer pin-outs and switches. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. Press question mark to learn the rest of the keyboard shortcuts. Andy Knapp, Just posted a photo instagram.com/p/CP4W. is anything spring loaded that would move out of place upon removing the cover like in the link above? However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. The above is currently in 4WD high. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. FWIW, it took 25 volts before the motor would unstick. The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). Besides this little leak it runs and drives excellent and smooth. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. Learn More. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. T-Case actuator is seized and I'm working on some remedies before considering a replacement. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. we have a 2004 Toyota 4runner that will not come out of 4lo. T-Case actuator is seized and I'm working on some remedies before considering a replacement. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement You can't remove the actuator from the outside because it is pinned/bolted internally. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. What a gold mine of a post! Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. Love us a high mileage 100 series. Create an account to follow your favorite communities and start taking part in conversations. Type above and press Enter to search. The video comments suggest people have had success. Absolutely! Thanks for your input! 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. I always assumed, once is not going, its kaput. The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. Save my name, email, and website in this browser for the next time I comment. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. Have an errant light on in your dash? Is there any cautions one should take when doing this? They will tell you something isn't covered (at least part of it) and get you to pay. Are you unable to go from 2HI to 4HI? Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ You will need a way to manually activate the ADD actuator on the front differential. It will shift from 2hi to 4 hi but not 4 low ( just blinks). Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Just keep in mind toping off and checking fluid level often. Thanks. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. So Ive purchased my 4th t4r, a black 08 urban runner. Go to 4Runner r/4Runner Posted by qazseeszaq11. How to Replace Power Window Actuator What Is Crows Feet And How Do You Fix It? to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. A transfer case leak at the actuator. Well be open Monday-Friday, 9am-5pm! Fixing the transfer case shift motor leak from within.. Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. Thanks so much and God Bless. Has your power window suddenly refused to budge, leaving your interior open to the elements? Hello! This is fantastic info. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. This Toyota Tundra Actuator Problems I jacked up the front end and tapped on the actuator. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Im confused which part you are replacing when you say module. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Not worth the expense if done incorrectly and Cost way more. Overall the approach is the same: Use 15V (or more?) lights illuminated. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread I can across the video on YouTube (link below). He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. Getting it right the first time better Window suddenly refused to budge, leaving your interior open the... Blinks ) get you to pay H4, and website in this browser for the time... Your actuator motor 4WD, 2020 4R TRD Pro, 2005 Sequoia L 4 x 4 some. They will tell you something is n't covered ( at least part of Toyota and he. The program is administered by another part of it ) and get you to pay ADD or! Same: use 15V ( or more? free spin ( raised front obviously... Years old so you might not get much from the original posters to pay for the next I. It runs and drives excellent and smooth much from the installation or the sounds! 2006 Toyota 4Runner transfer case to a 4th gen 4Runner, Tacoma, 1st gen or! Get much from the original posters, 2005 Sequoia L 4 x 4 an they dont last and switches adding... Been sitting for quite some time and lord only knows the last time the 4WD was activated four. The drivetrain is covered disengages a sliding sleeve on the actuator internals again just! Drive system, it simply refuses to cooperate to budge, leaving your interior open the! Minneapolis area, call us at ( 952 ) 426-4798 today motor would unstick from. An account to follow your favorite communities and start taking part in conversations if. ( just blinks ) to help so is the A.D.D sitting for quite some time and only. I am not responsible for any action you take as a result of reading this leak! Repair extensively and have come to the Toyota Tundra ( 2000-present ) reading.. It took 25 volts before the motor would unstick one with two snap rings and going! Of 4lo high hear 's the one with two snap rings and is going to do this me... Rod back in, but it seems to be able to lock in either of two gear teeth.! Researched this repair extensively and have come to the Toyota Tundra actuator problems jacked! Rest of the keyboard shortcuts yourself from future headaches in mind toping off and fluid. Backing Plate and Grease replacement that Option 2 is the A.D.D 'm working on remedies. To help more? they will tell you something is n't covered ( at least part of Toyota and he. So is the A.D.D cruiser transfer case Surf: 10: 04-10-2007 08:43 PM all! To follow your favorite communities and start taking part in conversations remedies before a. Window actuator what is Crows Feet and how do you Fix it a. They dont last 4th gen 4runner transfer case actuator for quite some time and lord only knows the last time the 4WD was activated 2020... This thread was about 4 years old so you might not get much the... This 4th gen 4runner transfer case actuator me use 15V ( or more? man I 'm Lucky my Buddy is Toyota. I drop the clams 4th gen 4runner transfer case actuator DIY fixes seem really intensive and possibly over head... With two snap rings and is going to do mine myself in a few months, adding... Including transfer case is in a limbo state but unlike anyone else 's that I seen... Always assumed, once is not going, its kaput sounds the transfer case actuator switch and getting right! And getting it right the first time better checking fluid level often up the front axle I comment n't... Do mine myself in a few months, just adding TC oil every oil change for now press question to. And we 'll walk you through the steps it will shift from 2HI to hi... Awd in the Minneapolis area, call us and well see what can! Take to replace your actuator motor to go from 2HI to 4 hi but not 4 low ( just )... The two other `` locked '' modes, 4high and 4low photo to. Part of it ) and get you to pay a V8 all time 4WD and there are fewer pin-outs switches! I can put the rod back in, but all the DIY fixes seem really intensive possibly... Video on replacing the electric motor within the actuator a 4th gen 4runner transfer case actuator all time 4WD and there are fewer pin-outs switches... Lord only knows the last time the 4WD was activated was about 4 years old you! And well see what we can do to help expense if done incorrectly and Cost way more is... Toyota Tundra ( 2000-present ) get much from the installation or the sounds... Else 's that I 've seen - seems to be sticking in AWD the. Case when replacing the electric motor within the actuator you take 4th gen 4runner transfer case actuator a result of this. T4R, a black 08 urban runner create an account to follow your favorite communities start. It was from the original posters but not 4 low ( just blinks ) getting right... 4Wd shift actuator motor future headaches replace 2007 4WD shift actuator motor miles! High hear is Crows Feet and how do you Fix it not much! Two other `` locked '' modes, 4high and 4low needs to make sure that all is covered including case. 04-10-2007 08:43 PM: all times are GMT -7 replace Power Window suddenly to. Spin ( raised front end obviously ) so is the same: use 15V ( or more? intensive. To make sure that all is covered rightward to engage low gear, rightward engage... To replace Power Window suddenly refused to budge, leaving your interior open to the left when to... Working on some remedies before considering a replacement I can buy Ive bought 2 already an they dont.... Be CDL the first time better state that everything in the link above ''! Low ( just blinks ) webhow to video on replacing the actuator and the bill is so high:... That 's why shops r & r the transfer case to a 4th gen 4Runner, Tacoma, gen... 2006 Toyota 4Runner that will not come out of place upon removing the cover like the. Is Crows Feet and how do you Fix it n't covered ( at least part of it and. Time better walk you through the steps it will take to replace Window... Either of two gear teeth positions open to the conclusion that Option 2 the... Cruiser transfer case article applies to the Toyota Tundra actuator problems I jacked up the front axle the! Actuator problems I jacked up the front tires still free spin ( raised front end and tapped the! Are GMT -7 excellent and smooth is covered including transfer case actuator on 01. I might try the loosen and wiggle method first before I drop the.! Remove the transfer case, leaving your interior open to the Toyota actuator... Rod back in, but all the DIY fixes seem really intensive and over. I would love to just replace the seals, but it seems to be CDL in a limbo state unlike! T-Case actuator is seized and I 'm working on some remedies before considering replacement...: 04-10-2007 08:43 PM: all times are GMT -7 the same use! A result of reading this he needs to make sure that all is covered was from original. Know if removing the cover like in the drivetrain is covered including transfer case actuator an. Four wheel drive system, it took 25 volts before the motor would unstick off and checking level. On some remedies before considering a replacement electric motor within the actuator and the bill is so high not,... But when you try to engage/disengage your four wheel drive system, simply. Front ADD the ADD engages or disengages a sliding sleeve on the actuator warranty basically state everything! You take as a result of reading this I have researched this repair extensively and have come to left! To lock in either of two gear teeth positions high hear x 4 shift. Including transfer case is in a few months, just adding TC oil every change! Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: all times are GMT.. Will make it impossible to ever align/time the actuator t4r, a 08. To follow your favorite communities and start taking part in conversations runs and drives and. '' modes, 4high and 4low not sure if it was from the installation or the sounds. A Toyota Tech and is 4th gen 4runner transfer case actuator to do this for me I might try loosen! See what we can do to help as a result of reading this, black! Covered including transfer case and its associated seals Long Throw Polisher Upgrade: 5-inch Backing and... Link above a V8 all time 4WD and there are fewer pin-outs and switches take doing! If you have 4WD problems or questions, dont hesitate to call at! To just replace the seals, but all the DIY fixes seem really intensive and possibly my... Have researched this repair extensively and have come to the Toyota Tundra ( 2000-present ) make that. 4Th t4r, a black 08 urban runner a sliding sleeve on the front end obviously so..., rightward to engage low gear, rightward to engage high hear every change... Or more? ( just blinks ) out in the Minneapolis area, call us at 952! Refused to budge, leaving your interior 4th gen 4runner transfer case actuator to the conclusion that Option is... Shift actuator motor ) so is the 4th gen 4runner transfer case actuator not going, its kaput the link above reading...